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Metal Fabrication Technology for Agriculture 2nd Edition by Larry Jeffus ISBN 978-1435498570 1435498577

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Metal Fabrication Technology for Agriculture 2nd Edition Edition Larry Jeffus Digital Instant Download

Author(s): Larry Jeffus
ISBN(s): 9781435498570, 1435498577
Edition: 2nd Edition
File Details: PDF, 32.94 MB
Year: 2010
Language: english
SKU: EB-4145714 Category: Tag:

Metal Fabrication Technology for Agriculture 2nd Edition by Larry Jeffus  – Ebook PDF Instant Download/Delivery: 978-1435498570, 1435498577
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Product details: 

ISBN 10:  1435498577

ISBN 13: 978-1435498570

Author: Larry Jeffus

METAL FABRICATION TECHNOLOGY FOR AGRICULTURE, 2E provides you with an easy-to-understand, safety-conscious introduction to agricultural welding processes and techniques. Each section of this full-color book begins by introducing you to equipment and materials used in agricultural welding and includes complete setup instructions. The subsequent chapters in each section allow users to learn individual welding techniques in various applications and positions. METAL FABRICATION TECHNOLOGY FOR AGRICULTURE, 2E provides extensive coverage of brazing and specialized nonmetallic fabrication, designed to lead you step-by-step in developing the skills necessary for welding all types of agricultural machinery. Each chapter includes close up shots of actual welds and learning aids that have been proven to be effective, making this how-to and reference manual a key resource for people participating in agriculture education programs throughout the country.

Table of contents: 

Chapter 1: Introduction to Agriculture Welding and Fabrication

  • Introduction

  • Welding Defined

  • Uses of Welding

  • Welding Processes

  • Occupational Opportunities in Welding

  • Training for Welding Occupations

  • Student Organizations

  • Experiments and Practices

  • Metric Units

Chapter 2: Safety in Welding and Fabrication

  • Introduction

  • Burns

  • Eye and Ear Protection

  • Respiratory Protection

  • Ventilation

  • Material Specification Data Sheets (MSDS)

  • Waste Material Disposal

  • Ladder Safety

  • Electrical Safety

  • Electrical Safety Systems

  • Voltage Warnings

  • Extension Cords

  • Safety Rules for Portable Electric Tools

  • General Work Clothing

  • Special Protective Clothing

  • Handling and Storing Cylinders

  • Fire Protection

  • Equipment Maintenance

  • Work Area

  • Hand Tools

  • Hand Tool Safety

  • Hammer Safety

  • Power Tools

  • Metal Cutting Machines

  • Safe Use of Circular Saws

  • Material Handling

Chapter 3: Oxyfuel Welding and Cutting Equipment, Setup, and Operation

  • Introduction

  • Pressure Regulators

  • Design and Service of Welding and Cutting Torches

  • Welding and Heating Tips

  • Reverse Flow and Flashback Valves

  • Hoses and Fittings

  • Backfires and Flashbacks

  • Uses of the Oxyacetylene Flame

  • Characteristics of the Fuel-gas Flame

  • Fuel Gases

  • Acetylene (C₂H₂)

  • Liquefied Fuel Gases

  • Propane and Natural Gas

  • Leak Detection

  • Types of Flames

  • Filler Metals

  • Mild Steel

Chapter 4: Oxyacetylene Welding

  • Introduction

  • Mild Steel Welds

  • Outside Corner Joint

  • Butt Joint

  • Lap Joint

  • Tee Joint

Out-of-Position Welding

  • Vertical Welds

    • Butt Joint

    • Lap Joint

    • Tee Joint

  • Horizontal Welds

    • Horizontal Stringer Bead

    • Butt Joint

    • Lap Joint

    • Tee Joint

  • Overhead Welds

    • Stringer Bead

Mild Steel Pipe and Tubing

  • Horizontal Rolled Position (1G)

  • Horizontal Fixed Position (5G)

  • Vertical Fixed Position (2G)

  • 45° Fixed Position (6G)

  • Thin-wall Tubing

Chapter 5: Soldering and Brazing

  • Introduction

  • Advantages of Soldering and Brazing

  • Fluxes

  • Filler Metals

  • Joint Design

  • Building Up Surfaces and Filling Holes

  • Silver Brazing

  • Soldering

Chapter 6: Oxyacetylene Cutting

  • Introduction

  • Metals Cut by the Oxyfuel Process

  • Eye Protection for Flame Cutting

  • Cutting Torches

  • Cutting Tips

  • Oxyfuel Cutting: Setup and Operation

  • Hand Cutting

  • Layout

  • Selecting the Correct Tip and Setting the Pressure

  • The Chemistry of a Cut

  • The Physics of a Cut

  • Plate Cutting

  • Cutting Table

  • Torch Guides

  • Distortion

  • Cutting Applications

  • Pipe Cutting

Chapter 7: Plasma Arc Cutting

  • Introduction

  • Plasma

  • Plasma Torch

  • Cables and Hoses

  • Power Requirements

  • Heat Input

  • Distortion

  • Applications

  • Starting Methods

  • Carve

  • Gases

  • Machine Cutting

  • Safety

  • Manual Cutting

  • Straight Cuts

  • Beveling of a Plate

  • Cutting Holes

  • Gouging

  • Cutting Round Stock

Chapter 8: Shielded Metal Arc Equipment, Setup, and Operation

  • Introduction

  • Welding Current

  • Types of Welding Power

  • Open Circuit Voltage

  • Operating Voltage

  • Arc Blow

  • Types of Power Sources

  • Generators and Alternators

  • ectifiers

  • Duty Cycle

  • Welding Cables

  • Electrode Holders

  • Work Clamps

  • Setup

Chapter 9: Shielded Metal Arc Welding of Plate

  • Introduction

  • Effect of Too High or Too Low Current Settings

  • Electrode Size and Heat

  • Arc Length

  • Electrode Angle

  • Electrode Manipulation

  • Positioning of the Welder and the Plate

  • Practice Welds

  • Stringer Beads

  • Square Butt Joint

  • Edge Weld

  • Outside Corner Joint

  • Lap Joint

  • Tee Joint

Chapter 10: Shielded Metal Arc Welding of Pipe

  • Introduction

  • Pipe and Tubing

  • Preparation and Assembly

  • Practice Welds

  • 1G Horizontal Rolled Position

  • 2G Vertical Fixed Position

  • 5G Horizontal Fixed Position

  • Pipe Tee Joints

  • Laying Out a Saddle Pipe Tee Joint

Chapter 11: Gas Metal Arc Welding Equipment, Setup, and Operation

  • Introduction

  • Metal Transfer

  • Filler Metal Specifications

  • Wire Melting and Deposition Rates

  • Welding Power Supplies

  • Molten Weld Pool Control

  • Equipment

  • Spot Welding

  • Setup

Chapter 12: Gas Metal Arc Welding

  • Introduction

  • Setup

  • Gas Density and Flow Rates

  • Amperage and Arc Voltage Characteristics

  • Electrode Extension

  • Welding Gun Angle

  • Electrode Manipulation

  • Effect of Shielding Gas on Welding Practices

  • Metal Preparation

  • Flat Position (1G and 1F Positions)

  • Vertical Up (3G and 3F Positions)

  • Vertical Down (3G and 3F Positions)

  • Horizontal (2G and 2F Positions)

  • Overhead (4G and 4F Positions)

  • Pulsed Arc Metal Transfer (1G Position)

  • Axial Spray

Chapter 13: Flux Cored Arc Welding Equipment, Setup, and Operation

  • Introduction

  • Principles of Operation

  • Equipment

  • Advantages

  • Limitations

  • Electrodes

  • Flux

  • Shielding Gas

  • Welding Techniques

  • Troubleshooting FCA Welding

Chapter 14: Flux Cored Arc Welding

  • Introduction

  • Practices

  • Flat-Position Welds

  • Square-groove Welds

  • V-Groove and Bevel-groove Welds

  • Fillet Welds

  • Vertical Welds

  • Horizontal Welds

  • Overhead-position Welds

  • Thin-gauge Sheet Metal Welding

  • Fabrication

  • Layout

Chapter 15: Filler Metal Selection

  • Introduction

  • Manufacturers’ Electrode Information

  • Understanding the Electrode Data

  • Data Resulting from Mechanical Tests

  • Data Resulting from Chemical Analysis

  • SMAW Operating Information

  • Core Wire

  • Functions of the Flux Covering

  • Filler Metal Selection

  • AWS Filler Metal Classifications

  • Carbon Steel

  • Stainless Steel Electrodes

  • Aluminum and Aluminum Alloys

Chapter 16: Weldability of Metals

  • Introduction

  • Steel Classification and Identification

  • Carbon and Alloy Steels

  • Stainless Steels

  • Cast Iron

  • Preweld and Postweld Heating of Cast Iron

  • Practice Welding Cast Iron

  • Welding without Preheating or Postheating

  • Aluminum Weldability

  • Repair Welding

  • Hardfacing

Chapter 17: Welding Joint Design, Welding Symbols, and Fabrication

  • Introduction

  • Weld Joint Design

  • Mechanical Drawings

  • Welding Symbols

    • Indicating Types of Welds

    • Weld Location

    • Location Significance of Arrow

    • Fillet Welds

    • Groove Welds

    • Backing

  • Fabrication

    • Assembly

    • Material Shapes

    • Assembly Tools

    • Fitting

    • Tack Welding

    • Welding

    • Finishing

    • Layout

Chapter 18: Plastic and Other Nonmetallic Fabrication Techniques

  • Introduction

  • Types of Plastics

    • Acrylonitrile/Butadiene/Styrene (ABS)

    • Polyethylene (PE)

    • Polyvinyl Chloride (PVC)

    • Chlorinated Polyvinyl Chloride (CPVC)

    • Polypropylene (PP)

    • Polybutylene (PB)

  • Plastic Identification

  • The Welding of Plastic

    • Heat Welding

    • High-speed Welding

    • Filler Material

    • Hot-gas Plastic Welding

    • Setup, Shutdown, and Servicing

    • Airless Plastic Welding

    • Welding Temperatures

    • Plastic Welding

    • Hot-gas and Airless Welding Techniques

    • Double V-Groove Welds

    • Tack Welding

    • Pipe Welding

    • Solvent Welding

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Tags: Larry Jeffus, Metal Fabrication Technology, for Agriculture