A Quick Guide to Welding and Weld Inspection 1st Edition by Hughes ISBN 1845696417 978-1845696412

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Product details: 

ISBN 10:  1845696417

ISBN 13:  978-1845696412

Author: S.E. Hughes
A concise and accessible guide to the knowledge required to fulfil the role of a welding inspector. In covering both European and US-based codes, the book gives those wishing to gain certification in welding inspection a basic all-round understanding of the main subject matter.

• A concise and accessible guide to the knowledge required to fulfil the role of a welding inspector
• Covers both European and US-based codes
• Gives those wishing to gain certification in welding inspection a basic all-round understanding of the main subject matter

Table of contents: 

1. What Is the Difference Between the Main Welding Processes?

2. Why Use Welding Symbols?

3. What Are Codes and Standards?

4. What Is Welding Procedure Qualification?

5. Why Does a Welder Need Qualification?

6. What Are Welding Defects?

Chapter 1: Abbreviations, Terminology and Welding Symbols

• Abbreviations

• Common Terms

• Joint Terminology

• Weld Terminology

• Drawing Rules and Weld Symbols

Chapter 2: Duties of a Welding Inspector

• Before Welding

• During Welding

• After Welding

• Repairs

Chapter 3: Analysis of a Fusion Weld

• Components of a Welded Joint

• What Makes a Good Fusion Weld?

• Weld Joint: Preparation Methods

• Weld Joint: Shape

• Residual Stress and Distortion

• Minimising Stresses and Distortion

Chapter 4: Materials and Their Weldability

• Carbon Equivalency

• Classification of Steels

• Alloying Elements

• Material Properties

• Heat Treatment of Steels

Chapter 5: Welding Processes

• Manual Metal Arc (MMA) / Shielded Metal Arc Welding (SMAW)

• Metal Inert Gas (MIG) / Metal Active Gas (MAG) / Gas Metal Arc Welding (GMAW)

• Flux-Cored Arc Welding (FCAW)

• Tungsten Inert Gas (TIG) / Gas Tungsten Arc Welding (GTAW)

• Submerged Arc Welding (SAW)

Chapter 6: Non-Destructive and Destructive Testing

• Liquid Penetrant Testing (PT)

• Magnetic Particle Testing (MT)

• Ultrasonic Testing (UT)

• Radiographic Testing (RT)

• Tension Tests

• Bend Tests

• Charpy Tests

• Hardness Testing

• Macro Samples

• Micro Samples

• Fillet Fracture Test

• Butt Weld Fracture Test (Nick Break)

Chapter 7: Fracture Modes and Welding Defects

• Imperfection Categories

• Hydrogen-Induced Cold Cracking (HICC)

• Solidification Cracking

• Reheat Cracking

• Lamellar Tearing

• Weld Decay

• Porosity

• Solid Inclusions

• Lack of Fusion

• Incomplete Root Penetration

• Root Concavity

• Excessive Root Penetration

• Overlap

• Underfill

• Undercut

• Crater Pipe

• Burn-Through

• Root Oxidation

• Arc Strike

• Spatter

• Magnetic Arc Blow

Chapter 8: Codes, Standards and Documentation

• Codes and Standards

• The PED and UK PER

• Welding Procedure Qualifications

• Procedure Qualification Record (PQR)

• Welding Procedure Specification (WPS)

• Welder Qualifications

Chapter 9: Health and Safety

• Health and Safety at Work Act

• Electrical Safety

• Welding/Cutting Process Safety

• Personal Protective Equipment (PPE)

• Gases and Fumes

• COSHH and Workplace Exposure Limits (WEL)

• Lifting Equipment / Pressure System Requirements

• Hand Tools and Grinding Machines

• Other Precautions Before Welding Starts

• Causes of Accidents

• Permit-to-Work

• Tanks and Drums

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