Standardized Work for Noncyclical Processes 1st edition by Joseph Niederstadt ISBN B00SC8RE9M 978-1439883792

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Product details:

ISBN 10: B00SC8RE9M
ISBN 13: 978-1439883792
Author: Joseph Niederstadt

While it is a given that most Lean companies adopt methods to standardize cyclical activities, they often fail to apply the same rigor to noncyclical work, believing that it cannot be measured. Standardized Work for Noncyclical Processes cuts to the core of this mistaken belief and shows you how to measure nonrepeating job processes and eliminate waste associated with noncyclical activities.

Taking a hands-on approach reflective of his time as an operator on the line, Joseph Niederstadt lays out the methods he has instituted successfully in more than 30 factories around the world. He defines and details a proven process for building consistent quality products at reduced costs, and includes coverage of activities involving multiple machine job setters, maintenance, stockers, and quality auditors. When implemented correctly this method can help you increase utilization to 85 percent through intelligent data collection.

Standardized Work for Noncyclical Processes 1st Table of contents:

1 Benefits and Prerequisites

The Benefits

Four Prerequisites

First Prerequisite

Work Observation Chart

Standard Observation Sheet

Job Element Data Collection Sheet

Operator Work Instruction

Work Combination Table 11

Noncyclical Yamazumi (Long Cycle Work Balance) Chart

Second Prerequisite

Third Prerequisite

Fourth Prerequisite

2 Identifying the Current Work Categories

Getting Started

Completed Examples for Your Reference

Multiple Operators, One Machine

Order Pickers Distribution Center

One Operator, Multiple Machines

Maintenance Technicians

Fork Truck Drivers

Conclusion

3 Identifying Nonvalue Add but Necessary and Nonvalue Add

Defining the Nonvalue Add but Necessary (NVA Necessary) and Nonvalue Add (NVA) for Noncyclic Work

Maintenance

Order Picker

Order Packer

Bin Stockers

Material Handlers or Water Spider for Manufacturing

Qualifying Work Categories

Completed Examples for Reference

Yarn Winding Operator

Order Picking

Screw Machine Operator

Maintenance Technician

Fork Truck Driver Shipping/Receiving

Completed Forms

4 Collecting and Collating Data

Collecting the Data

Using a Stopwatch to Collect Data

Using Barcodes to Collect Data

Collating the Stopwatch Data

Completed Examples

5 Populating the Individual and Group Yamazumi

Individual Yamazumi

Completed Examples

Efficiency

Utilization

The Group Graph

Completed Examples

6 Sustaining Improvements and Tools for Making Improvements

Sustaining

Layered Audits: Sustaining

Tools for Creating Continuous Improvements

Point of Use Cribs

Shipping and Receiving Windows

Route Maps, Pick Up, Delivery Instructions, and Visual Aids

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Tags: Joseph Niederstadt, Standardized Work, Noncyclical Processes